WDL-ZLQ Rotary Melting Furnace: High-Efficiency Metal Recycling for Sustainable Industrial Operations
Introduction to the WDL-ZLQ Rotary Melting Furnace
The WDL-ZLQ Rotary Melting Furnace, manufactured by our company, is a state-of-the-art metal recycling furnace designed for
industries that require efficient and eco-friendly melting of aluminum and other metals. This furnace series incorporates advanced
combustion and insulation technologies, significantly reducing energy consumption while enhancing melting efficiency. Ideal for
industrial applications in Asia and Africa, the WDL-ZLQ furnace offers superior performance and cost savings, making it a top
choice for businesses in the metal recycling sector.
Why Choose the WDL-ZLQ Rotary Melting Furnace?
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Enhanced Energy Efficiency
The WDL-ZLQ furnace is designed with a split gas burner system that ensures complete combustion. The high-efficiency burner features automatic ignition and flame protection, minimizing fuel wastage while speeding up the melting process. The furnace's thermal insulation system reduces heat loss, optimizing energy consumption. These features make the WDL-ZLQ rotary furnace an ideal solution for cost-effective metal recycling.
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Compact and Robust Design
The furnace boasts a compact structure with an oval shape and high-strength unshaped refractory materials. This design improves flame residence time, accelerating the melting process and reducing overall energy consumption. Additionally, the furnace is easy to install and operates in a space-efficient manner, making it perfect for industrial settings with limited space.
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Advanced Combustion Technology
The WDL-ZLQ furnace uses the GSQ high-speed temperature control burner, which incorporates pulse combustion technology. Key advantages of this system include:
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High flame kinetic energy that shortens the heating time and improves energy transfer efficiency.
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Adjustable temperature control from 200°C to 1100°C, providing flexibility for different metal melting needs.
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Stable combustion with a wide burner adjustment range of 1:30, ensuring reliable and consistent performance.
This system automates burner operation, which significantly reduces labor intensity and further enhances the furnace's overall efficiency.
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Environmental Friendliness
The WDL-ZLQ furnace is designed with environmental protection in mind. Its top exhaust fume system ensures the effective removal of pollutants, meeting or exceeding the national air quality standards such as GB19297-1996. This ensures cleaner operations and reduced environmental impact, which is crucial for industries looking to comply with increasingly strict environmental regulations.
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Versatile Applications
This rotary melting furnace is widely used in a variety of sectors, including:
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Aluminum recycling for the automotive industry and construction.
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Metal smelting in manufacturing plants.
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Slag removal and heat preservation, making it ideal for multi-purpose industrial applications.
Main Technical Parameters
| No. |
Item |
Parameter |
| 1 |
Heating Rate |
300℃/h (Adjustable) |
| 2 |
Rotary Speed |
10–12 m/min |
| 3 |
Maximum Furnace Temperature |
1100℃ |
| 4 |
Dimensions |
4200(L)×2760(W)×2220(H) |
| 5 |
Maximum Capacity |
2000 Kg (Aluminum) |
| 6 |
Fuel Type and Gas Pressure |
Natural gas, 5000 Pa |
| 7 |
Maximum Fuel Consumption |
65 m³/h |
| 8 |
Fume Exhaust Method |
Top Exhaust (Dust Collector Available) |
| 9 |
Furnace Temperature Uniformity |
±10℃ (Effective Heating Area) |
Safety Features and User-Friendly Design
The WDL-ZLQ furnace incorporates multiple safety and protection features:
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Automatic temperature control helps maintain consistent furnace performance.
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Furnace pressure and combustion system monitoring ensures safe operations by detecting and preventing possible
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hazards.
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Comprehensive alarm systems alert operators in case of any issues, minimizing downtime and ensuring safe
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operation.
Market Demand in Asia and Africa
The WDL-ZLQ Rotary Melting Furnace is perfectly suited for the rapidly growing markets of Asia and Africa.
These regions are experiencing booming industrial sectors, particularly in aluminum recycling and metal production.
Countries like China, India,
South Africa, and Nigeria are seeing increasing demand for energy-efficient and eco-friendly solutions for metal recycling.
The WDL-ZLQ furnace offers a cutting-edge solution to meet these growing needs.
Asia's manufacturing and automotive industries, which require efficient and cost-effective aluminum recycling, will benefit
from the furnace's high efficiency and reduced energy consumption. Similarly, Africa's expanding construction and
manufacturing industries are well-positioned to take advantage of the furnace's robust design and versatility.
Conclusion
The WDL-ZLQ Rotary Melting Furnace is an advanced, energy-efficient, and environmentally friendly solution for metal recycling. With its superior technology, low operational costs, and versatile applications, it is the ideal choice for industrial operations in Asia and Africa. Whether used for aluminum recycling, metal smelting, or slag removal, this rotary furnace provides an excellent combination of cost-efficiency, performance, and environmental responsibility.
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