WDL-DM-200: 200KG 80KW IGBT Aluminum Induction Metal Melting Furnace with Hydraulic Tilting System

WDL-DM-200: 200KG 80KW IGBT Aluminum Induction Metal Melting Furnace with Hydraulic Tilting System

The WDL-DM-200 Aluminum Induction Melting Furnace is a state-of-the-art solution for aluminum melting in industrial applications. Designed with advanced induction heating technology and equipped with a hydraulic tilting system, this medium-frequency furnace ensures fast, energy-efficient, and precise melting of aluminum. With a capacity of 200kg, it’s perfect for medium to large-scale operations that require high throughput and controlled melting processes.

How the WDL-DM-200 Works

The WDL-DM-200 uses induction heating technology, where an alternating electromagnetic field generated by the induction coil induces eddy currents in the aluminum metal. This process generates heat within the metal itself, making it one of the cleanest and most efficient methods of melting. The IGBT-based power supply ensures that the furnace operates efficiently, converting standard 380V AC into a high-frequency current suitable for induction heating.

This modern approach results in faster melting times, greater energy efficiency, and improved temperature control. Additionally, the furnace offers a maximum working temperature of 1200°C, making it ideal for a wide range of aluminum melting applications.

Key Features of the WDL-DM-200 Aluminum Melting Furnace

1. Hydraulic Tilting System: The furnace body is equipped with a hydraulic tilting system, allowing for easy and safe pouring of molten aluminum. This feature enhances safety by keeping operators at a distance from high temperatures and ensures precise control during the pouring process.

2. Graphite Crucible: The furnace uses a graphite crucible that can withstand high temperatures up to 1200°C. Graphite crucibles are ideal for aluminum melting as they offer excellent heat retention and resist corrosion from molten metal.

3. IGBT-Based Power Supply: The induction furnace is powered by an IGBT-based medium-frequency power supply, which ensures high energy efficiency and better control over the melting process. This technology also contributes to a more environmentally friendly operation by reducing energy consumption compared to traditional fuel-fired furnaces.

4. High Efficiency and Fast Melting: Induction melting is known for its fast melting times and energy efficiency, thanks to the precise control over power and temperature. This system helps to reduce metal loss and improve the overall melt quality.

5. Safety and Durability: The WDL-DM-200 is designed with operational safety in mind. The hydraulic tilting system allows for controlled and accurate pouring, reducing the risk of accidents. Proper cooling and careful handling of the graphite crucible are essential to prolong its lifespan and ensure optimal performance.

Technical Specifications of the WDL-DM-200 Aluminum Induction Melting Furnace

Key Advantages of the WDL-DM-200 Furnace

• High Energy Efficiency: The IGBT power supply and induction heating method help reduce energy consumption, making this furnace more economical than traditional fuel-fired systems.

• Precise Control: The ability to control both temperature and power leads to a more consistent and higher-quality melt.

• Enhanced Safety: The hydraulic tilting system allows for safer pouring operations, reducing the risk of accidents associated with manual pouring.

• Durability: Designed for long-lasting performance, with the furnace and crucible built to withstand high operational temperatures.

Important Operational Considerations

• Cooling Water Flow: Ensure proper water flow and pressure to the induction coil and cables to avoid overheating.

• Crucible Care: The graphite crucible requires careful handling to avoid thermal cracking. It is essential to preheat the crucible before the first use to prevent damage.

• Safe Operation: Always follow safety guidelines to ensure proper handling of the furnace and molten metal. Adequate protective gear should be worn at all times.

Why Choose the WDL-DM-200 Aluminum Melting Furnace?

The WDL-DM-200 aluminum melting furnace is a reliable, energy-efficient solution for businesses looking to improve their aluminum melting operations. Its IGBT technology, hydraulic tilting system, and high-quality crucible make it an excellent investment for companies seeking to increase productivity while maintaining high safety standards.

For more information on the WDL-DM-200, and to see how it can optimize your melting process, contact us today.